Real-time digital twins using AI/ML: a new level of battlefield intelligence

Machine Learning


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June 11, 2025

US Air Force Photography Staff Sergeant. Tiffany A. Emery.

Military decision makers need timely and accurate insights to deal with complex and evolving mission threats and manage logistics. Digital twin technology, combined with generative artificial intelligence (AI) capabilities, has emerged as a transformative defense tool, providing military leaders, commanders and mission planners with increased situational awareness needed to make more informed decisions.

Defence operations include thousands of interacting assets, including military deployment, asset logistics, and hostile threats. Mission leaders need a new approach to handle the rise in real-time streaming data and make faster, more informed decisions.

Traditional batched analysis introduces incompatible delays with the high-tempo demands of modern combat operations. A software technology called the Real-Time Digital Twins addresses this challenge by continuously tracking and analyzing real-time information about individual assets, predicting changes and alerting commanders. This technology allows military teams to simultaneously monitor thousands of battlefield assets, reliably detect anomalies, and make more strategic decisions under pressure.

Real-time digital twins are software-defined in-memory representations of battlefield assets that ingest continuous streams of live telemetry and sensor data. They can use contextual information about each data source for deeper analysis, processing incoming messages in milliseconds, and apply predictive modeling from machine learning (ML) and generation artificial intelligence (AI) to detect subtle anomalies. Running on a scalable, memory computing platform, the real-time digital twin combines and visualizes data from multiple assets, increasing situational awareness for commanders and providing faster insights into emerging issues.

Tactical Benefits of Predictive Analytics

Real-time digital twins provide the ability to predict threats by analyzing historical movement patterns, topographic data, and live surveillance to predict hostile tactics. By ingesting and analyzing aviation drones and satellite surveillance, the Digital Twins can track and visualize the movement of hostile military units, aircraft and artillery assets on the battlefield, allowing commanders to make rapid, data-driven decisions based on enemy actions.

The technology can also help military vehicles advance by detecting vulnerabilities, detecting alternative route mappings, and reducing operational risks to prevent ambushing and delays. Additionally, the real-time Digital Twins support planning by identifying historical patterns of movement and predicting potential future threats. Using these tools, military commanders can adjust convoy timing, rerout units, and mobilize reinforcements based on predictive insights, thereby improving survivability and allowing for near-realistic adjustments to the plan under operational stress.

Enhanced continuous monitoring and visualization

Real-time digital twins can integrate Generated AI (Gen AI) to provide enhanced continuous monitoring and anomaly detection, improving situational awareness for field commanders. By ingesting and assessing data collected from a digital twin population, Gen AI can detect anomalies representing strategic threats, assess history of asset changes and identify subtle but important developments.

Beyond detection, Gen AI accelerates decision-making by creating real-time data visualizations that highlight areas that need immediate attention. Personnel can request these visualizations using natural language prompts, reducing their reliance on technical query techniques. Gen AI can also actively propose and generate visualizations to handle battlefield dynamics, for example, to identify unexpected military movements. Together, these features allow military teams to analyze and respond to threats more efficiently.

Figure 1 shows how satellite imagery and AI-driven image analysis can be integrated with digital twin software to create a real-time operational view of the commander.

[Figure 1 ǀ Satellite imagery and AI-driven image analysis can integrate with digital twin software to create a real-time operational view for military commanders.]

Improve mission resilience

Keeping mission ready requires reliable, well-maintained equipment and an uninterrupted supply chain. Digital Twins predictively shifts defensive logistics activities from responsiveness by continuously analyzing sensor data for early indicators of failure or degradation. This approach allows military teams to assess equipment conditions in real time, identify wear patterns, and actively replace components or maintain crews before a failure occurs.

Rather than waiting for a breakdown, Digital Twins leverages ML models to predict equipment failures, reduce costly downtime and stay ready for operation. For example, the US Navy employs digital twin technology to improve diagnostics and minimize mission delays associated with unscheduled maintenance.

Real-time digital twins can also analyze the battlefield supply chain and identify confusion before escalating into critical issues. Track the ammunition level of individual artillery pieces and start supply operations in real time. Using digital twin technology combined with GEN AI-driven visualization tools, commanders can act quickly to maintain clear operational images and maintain preparation.

ML strengthens defense and situation planning

Machine learning enhances digital twins by continuously analyzing incoming telemetry, detecting subtle patterns, and improving prediction accuracy through automated retran. Although currently used to predict equipment failures, these functions can be extended to analyze enemy assets movements and support aggressive defence strategies.

By training historical battlefield conditions, ML algorithms embedded in digital twins can predict unexpected enemy troop operations, and commanders provide advance warnings of evolving threats. As live data streams, the digital twin can automatically retrain these ML algorithms, improve predictions and ensure that defense strategies are compatible with real-time development. This continuous learning process enhances military agility and resilience in a dynamic operational environment.

Figure 2 shows how AI-driven image analysis with embedded ML and digital twin software work together to provide ongoing asset tracking and real-time visualization for commanders.

[Figure 2 ǀ A diagram illustrates real-time monitoring with digital twin technology.]

Better intelligence empowers the commander

The real-time digital twins integrated with AI and ML provide real-time visibility and predictive intelligence. By continuously updating and analyzing live battlefield data, these systems empower commanders to detect threats faster, act more accurately, and improve mission resilience.

As enemies become more and more agile and conflicts grow more data-driven, real-time digital twins become the centerpiece for enabling superior battlefield intelligence, enhanced preparation and mission success.

Dr. William Bain is the founder and CEO of Scaleout Software and has been developing software products since 2003, designed to enhance operational intelligence within live systems using Scalable Inmemory computing technology. Bill received his PhD. in electrical engineering from Rice University. In his 47-year career focused on parallel computing, he has contributed to the advancements of Bell Labs Research, Intel and Microsoft. He has also obtained several patents in computer architecture and distributed computing. Bill established and ran three companies before the scale-out software. The latest Valence Research has been acquired by Microsoft Corporation to develop Web Load-Balancing Software and to power the Windows Server operating system.

Scaleout software https://www.scaleoutsoftware.com/

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